Precision Engineering for Maximum Airflow
1. True Mandrel Bends: Using mandrel bending technology, to ensure that the inner diameter of the bend is not reduced, not collapsed, not crease, to provide the smoothest airflow discharge efficiency.
2. Ultra-Lightweight: only 56% of the density of stainless steel, it is the preferred solution for achieving extreme weight reduction in racing exhaust systems.
3. Superior Material (Gr1/Gr2): high purity industrial pure titanium is selected, with excellent Welding performance (TIG Welding) and ductility, corrosion resistance and high temperature oxidation resistance.
4. Uniform Wall Thickness: strictly control the wall thickness reduction rate on the outside of the bending to ensure high structural strength under high temperature and high pressure environment.
5. Clean & Smooth Surface: After pickling or polishing, the inner and outer walls are clean and free of impurities, ensuring that no pores are generated during welding.
Specifications
Property | Details |
Material | Titanium Gr2/GR1 |
Bending Angle | 45 degree | 135 degree |
90 degree | 180 degree |
Outer diameter | 1.5" (38mm) - 5" (127mm) |
Wall thickness | 1.0mm / 1.2mm / 1.5mm / 2.0mm |
Standard | ASTM B381 ASME B16.9 |
Centerline Radius (CLR) | 1.0D, 1.2D, 1.5D (Customizable) |
End Finish | Beveled, Plain, or Flanged |
High-Performance Applications
1.Custom Exhaust Systems: the middle and tail sections of the exhaust pipes of top supercars and modified cars.
2.Turbo Manifolds: turbo manifolds and Downpipes.
3.Aerospace & Marine: Aviation hydraulic piping and Marine piping resistant to seawater corrosion.
4.Chemical Industry: Industrial elbows for conveying highly corrosive fluids.
Why Our Mandrel Bends
1. Optimized Flow
The common bend will produce a depression at the bend and increase the Back Pressure. Our mand-rod bends keep the roundness tolerance within 3% to ensure that the gas flow rate is not lost.
2. Perfect for TIG Welding
Each bend is strictly degreased. With our Titanium Straight Pipes and Titanium Welding Wire, it can easily weld colorful and structurally stable fish scale welds.
Quality Control
1. Dimensional Inspection: Measure OD, wall thickness and CLR to ensure compliance with design drawings.
2. Surface Check: no crack, no scratch, no indentation.
3. Material MTC: provides EN 10204 3.1 certificate, transparent composition.
FAQ
Q: What is the most common wall thickness for car exhaust?
A: 1.0mm and 1.2mm are the most popular sizes, providing the best balance between weight saving and durability.
Q: Can you provide custom radius (CLR) bends?
A: Yes, we have a wide range of tooling. Please provide your OD and required CLR for a custom quote.
